Compared to standard molded fiber glass, pultruded fiber glass grating profile is crafted with enhanced strength for greater endurance in heavy duty applications. That is why pultruded fiber glass grating products are mainly recommended for industrial applications including, power processing plants, oil and gas, marine and dock, chemical process among others. However, pultruded fiber glass grating profile can still serve a wide range of applications.
At FiberGlass Singapore, we are the experts in fiber glass products that you can always trust to deliver the best quality pultruded fiber glass grating profiles. We provide pultruded fiber glass grating panels for various applications both in commercial and residential settings. In fact, we are always keen on the provision of a wider selection of pultruded FRP gratings to meet the specific requirements of our customers.
The Process of Making Pultruded Fiber Glass Grating Profile
While pultruded fiber glass grating panels have been in the market for quite a long time, only a handful people are enlightened on how they are fabricated. To understand why pultruded fiber glass grating profile is swiftly gaining popularity, it is important that you know how they are fabricated and their unique qualities. The products are manufactured through a process called pultrusion.
Pultrution is a manufacturing procedure that generates continuous lengths of fiber glass panels. One of the main distinctions between pultruded fiber glass grating and molded fiber glass is that the former has constant cross-sections. The procedure is performed using a caterpillar like machine that grips and pulls the fibers through a series of steps. The resulting profiles are then, taken through a resin bath.
Before pulling the profiles through a heated die, they are wrapped with a surface coating. The final step entails the assembling of the load bearing bars, grooves and notch rods. The load bearing bars are drilled on six inches centers along the length after which, the cross rods are inserted. To keep the cross rods in place, they are perpendicularly attached to the bearing bars using epoxy. This results into pultruded fiber glass grating panels.
Pultruded fiber glass grating is manufactured with a high glass to resin ratio, which ensures greater structural stability. Besides, it also allows for longer spans and higher loads to be easily moved on the same direction. Considering this type of grating involves assembling and not molding, it offers builders a wide range of panels or profiles as well as greater flexibility. On the other hand, it also reduces wastes and scraps
Pultruded fiber glass grating profile is mainly available in two resin systems; IFR and VFR, each offering a unique level of rust protection.
Benefits of Pultruded Fiber Glass Grating Profile
Based on the manufacturing process of pultruded fiber glass grating profile explained above, the products have certain unique qualities that give them an upper hand in most industrial projects today. The following are some of the main benefits of pultruded fiber glass grating panels.
Longer lifespan
Generally, pultruded fiber glass grating panels are known to last longer than molded fiber glass. The products are manufactured with 65% glass and 35% resin that gives them added unidirectional strength and stiffness to effectively withstand pressure from heavy loads. Besides, the perpendicular placement of the cross rods and load bearing bars also ensures enhanced structural stability, enabling the panels to withstand common forms of damage.
The resin and glass components in pultruded fiber glass grating ensure the structures are able to effectively withstand various impacts, fire and UV. Pultruded fiber glass grating is believed to posses twice the stiffness of molded fiber glass grating. The continuous glass rovings in pultruded fiber glass grating profile offer greater resistance to tension, compression and distortion while ensuring enhanced longitudinal strength.
Corrosion free
Pultruded fiber glass grating panels have outstanding resistance to various aspects of nature like rust. Even if used in the harshest environmental and weather conditions, this product will never experience corrosion, which also enhances their longevity. A single panel comprises of glass roving, glass mat, surface coating, polyester or vinylester resin and UV inhibitor fire retardant, all of which ensures impeccable strength and corrosion resistance.
Enhanced safety
Since pultruded fiber glass grating profile is mainly used in industrial settings, safety is always given precedence in the manufacturing process. The panels are accorded a coarse epoxy anti-skid coating for improved traction. In fact, the features of pultruded fiber glass grating are fabricated in compliance with all the industrial safety regulations. Coupled with the fact that fiber glass is an eco-friendly material, there is always greater safety in using these products both in work and living areas.
The fire retardant coating that the panels are accorded also makes them much safer from risks of fire.
Easy handling
This is also another reason why you will really like pultruded fiber glass grating panels. Pultruded grating panels are usually very light in weight. Owing to their light weight, transportation, assembly and dismantling is usually a snap job that you can easily perform without necessarily engaging a professional. Besides, they can be easily cut and fabricated using standard tools, hence, making your work less hectic.
Cost effective
Pultruded fiber glass grating profile provides more cost savings than metals like, steel or wood. The process of pultrusion results into quality composites, significantly reducing errors in production and eliminating wastes or scraps that further cut down the overall costs of manufacturing. Coupled with the additional strength, corrosion resistance, longer lifespan and easy handling of pultruded fiber glass grating profile, they are highly efficient and cost effective than most alternatives in the market today.
Applications of Pultruded Fiber Glass Grating Profile
Due to the sturdy fabrication, better corrosion, UV and resistance of pultruded fiber glass grating panels, they can be used in quite a number of commercial applications. The main applications include;
- Floor systems
- Work platforms
- Walkways
- Catwalks
- Stairs and ramps
- Trench covers
Get the Best Pultruded Fiber Glass Grating Profile Singapore
GlassFiber Singapore is the ideal supplier of pultruded fiber glass grating profile in Singapore. Talk to us now for the best quotes and supply of quality pultruded fiber glass grating profile Singapore.